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                                    Hydroformed Parts Gallery

                                    Amalco is known for making complex hydroformed parts that other shops won't even quote. To get a sense of our capabilities, browse through the gallery of hydroformed parts below.

                                    Each of the hydroformed parts shown here was formed from a round metal blank, which was placed on top of a punch within a hydraulic chamber. Pressure was then applied to the blank while the punch was pushed upward to create the desired shape. Since each piece was made from only one piece of metal, the results are seamless and free of cracks. The examples shown here represent a variety of metals and industries, and may include any of Amalco's secondary operations, such as anodizing, piercing, and sharpening.

                                    Contact our team of expert engineers for help with hydroforming designs and prototypes.

                                    Hydroformed Seamless Camera Housing

                                    Hydroformed Camera Housing »

                                    Hydroformed aluminum seamless camera housing: pierced (more)

                                    Hydroformed Aluminum Naval Speaker Housing

                                    Hydroformed Naval Speaker Housing »

                                    Hydroformed aluminum naval speaker housing: pierced, notched and assembled (more)

                                    Hydroformed Aluminum Housing

                                    Hydroformed Aluminum Housing »

                                    Hydroformed aluminum housing: machined and painted (more)

                                    Hydroformed Aluminum Gyro Housing

                                    Hydroformed Aluminum Gyro Housing »

                                    Hydroformed aluminum gyro housing: pierced and iridited (more)

                                    Hydroformed Aluminum Blood Analyzer Component

                                    Hydroformed Aluminum Blood Analyzer Component »

                                    Hydroformed aluminum blood analyzer component: CNC machined, punched, and notched (more)

                                    Hydroformed Aluminum Night Vision Housing

                                    Hydroformed Aluminum Night Vision Housing »

                                    Hydroformed aluminum night vision housing: CNC machined, anodized (more)

                                    Hydroformed Stainless Steel Cover

                                    Hydroformed Stainless Steel Cover »

                                    Hydroformed stainless steel cover: sharpening (more)

                                    Hydroformed Pierced Aluminum Camera Housing

                                    Hydroformed Pierced Aluminum Camera Housing »

                                    Hydroformed aluminum camera housing: pierced, CNC machining available (more)

                                    We Are Here to Help

                                    Deep draw and hydroforming sales and support engineers are ready to answer your questions.

                                    Call: (908) 233-3500
                                    Or complete the form and we will promptly contact you.
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                                    Conforms to MIL-I-4520S Amalco Celebrating 100 Years in Business Registered ITAR M20157
                                    Proudly Made in the U.S.A.

                                    Why Do We Choose Amalco?

                                    “Amalco offers a 'one-stop shop'. In the past, our combustion cones were shipped back and forth between several subcontractors to have them perform different production steps. Amalco performs each of these operations at one facility, thereby reducing our cone supplier base from three to one. Now, we coordinate inventory and communications with only one cone supplier, which saves us invaluable time and resources.”
                                    — L.N., Director Of Supply Chain Management
                                    for a major manufacturer of waste oil burning heating systems
                                    Industries Served

                                    Automotive
                                    Aviation
                                    Brazing
                                    Communications
                                    Defense/Aerospace
                                    Electronics/Electrical
                                    Food Processing
                                    General Industrial/Manufacturing
                                    HVAC
                                    Lighting - Industrial
                                    Marine
                                    Measurement & Control Instrumentation
                                    Medical/Dental
                                    Motors
                                    Ordnance
                                    Pumps
                                    Pharmaceutical
                                    Security Products

                                    Partial Client List

                                    AT&T Technologies
                                    Becton Dickinson
                                    Boeing
                                    BAE Systems
                                    General Dynamics
                                    General Electric
                                    Honeywell
                                    Novartis (Ciba-Geigy)
                                    Litton Industries
                                    Lockheed
                                    Motorola
                                    Raytheon
                                    TRW
                                    Teledyne
                                    Texas Instruments
                                    Bosch Security Systems

                                    Design and Engineering Support for Hydroforming and Deep Drawn Metal Manufacturing

                                    With 100 years and 4 generations of experience, Amalco offers design and engineering support for customers who need to manufacture deep drawn and hydroformed metal products and parts. Our team is ready to help you solve design challenges and answer your hydroforming process and deep drawing process questions. If you are new to metal forming and fabrication, Professor Metal is here help you get started.

                                    Professor Metal
                                    AMALCO American Aluminum Company
                                    230 Sheffield Street, Mountainside, NJ 07092
                                    Phone: 908-233-3500
                                    http://www.www.believe-tec.com.cn
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