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                                    Manufacturer of Deep-Drawn, Hydroformed, and Dip-Brazed Metal Parts
                                    
	
                                    American Aluminum Company (AMALCO), established in 1910, is now a fourth-generation family-owned business. Amalco offers contract metal fabrication designed to minimize lead times and lower costs.
                                    
    
                                    With its diverse capabilities, Amalco services a wide variety of industries, including defense/aerospace, security, medical, communications, HVAC, industrial lighting, electronics, aviation, pharmaceutical, ordnance, process control/pumps, brazing, general industrial, food/beverage, guided missiles, and measurement and control instrumentation.
                                    
    
                                    Metal forming processes include deep drawing, hydroforming, and dip brazing with secondary operations (value added services) consisting of CNC machining, piercing, blanking, forming, heat treating, Heliarc® welding, painting, metal spinning, light assembly, spot welding, anodizing, iriditing, trimming and swedging. Amalco works with all metals, including aluminum, stainless steel, Hastelloy®, Inconel®, nickel, brass, copper, mu-metal, Monel®, titanium, steel, and other specialty metals.  For more information, watch a short video introducing Amalco's capabilities.
                                    
	
                                    Custom Manufactured Metal Parts Gallery
                                    
	
                                    Amalco creates high-quality assemblies for some of the world's most demanding applications.  We invite you to browse our deep-drawn, hydroformed, and dip-brazed parts galleries.  We have assembled a representative collection of our work, which we hope will help start a conversation about your manufacturing requirements and how we can assist you in producing your assemblies.  Call us to start today: (908) 233-3500.
                                    


                                    


                                    
  
                                    

 


 
                                    
   
   
                                    
    
                                    
      
                                    
      	
        
                                    Hydroformed 6061-0 Aluminum .080” Thick
                                    
		
                                    CNC Machined, Heat Treated, & Anodized
                                    
        
            
            
        
	
                                    
      
                                     
      	
                                    Deep Drawn 6061-0 Aluminum .063” Thick with Chemical Film Coating
                                    
		
                                    Piercing 
                                    
		
                                    Trimming 
                                    
      	
            
            
            
        
      
                                    
      
                                     
      		
                                    Deep Drawn Copper .090” Thick
                                    
			
                                    Spinning and Swedging 
                                    
		
            
            
        
       
                                    
      
                                    
      	
                                    Mil-spec Multiple Draw Deep Draw 6061-0 Aluminum .080” Thick
                                    
		
                                    Custom Machined & Seamless Construction 
                                    
		
                                    Formed Ribs, Piercing, Painting & Assembly 
                                    
		
          
          
          
        
      
                                    
      
                                    
        
        
                                    Deep Drawn 160-0 Aluminum .040” Thick
                                    
		
                                    Spinning 
                                    
		
                                    Roll Forming of the lip 
                                    
       
          
          
          
          
      
                                    
      
                                     
      
                                    Multiple Draw Deep Draw & Forming 6061-0 Aluminum .090” Thick
                                    
		
                                    Piercing 
                                    
		
                                    Anodized Aluminum 
                                    
      	
            
            
            
        
       
                                    
      
                                     
		
                                    Deep Drawn Bronze .050” Thick
                                    
		
                                    Blanking, Piercing and Nickel Plating 
                                    
      	
            
            
        
       
                                    
      
                                     
      
                                    Piercing, CNC Machining and Dip Brazing 
                                    
		
                                    Deep Drawn Anodized 6061-0 Aluminum .090” Thick
                                    
		
                                    CNC Machining and Dip Brazing 
                                    
      	
            
            
            
      	
       
                                    
      
                                     
		
                                    Hydroformed  3003-0 Aluminum .063” Thick
                                    
		
                                    Pierced, Powder Painted, Iridite Chromate Coated & Assembled 
                                    
      	
            
            
        
       
                                    
      
                                     
      	
                                    Deep Drawn Hastelloy 275 .125” Thick
                                    
		
                                    Annealing & CNC Machining 
                                    
      	
            
            
        

       
                                    

      
                                    
      
                                    Hydroformed 6061-0 Aluminum .063” Thick
                                    
		
                                    Pierced, Blanking & Color Anodized Aluminum 
                                    
		
                                    CNC Machined, Blanking & Color Anodized Aluminum 
                                    
        
          
          
          
        
      
                                    

      
                                     
        
                                    Mil-Spec Deep Drawn 6061-0 Aluminum Heat Treated to T6
                                    
        
                                    Mil-Spec Reverse Drawn 6061-0 Aluminum Heat Treated to T6
                                    
        
                                    Welded, Dip-brazed, Pierced, Riveted and Assembled 
                                    
      	
            
            
            
      	
       
                                    

    
                                    
    

  
                                    
  
  
 
                                    
 
                                    
    
                                    Contract  Manufacturer
                                    

    
                                    Deep Drawn, Hydroformed, & Dip Brazed Parts
                                    
    
                                    Amalco offers expert metal fabrication with  a full range of secondary operations.  We'll assist you from early design and engineering through assembly and final finishing —  Amalco delivers shorter lead times, higher quality, & lower costs!
                                    
    Request a Quote Online!
  
                                    


                                    
  
                                    
  
  
                                    
    
    
                                    
      
                                    
            
            
            
            
            
            
      
                                    
        
                                    
            
            
            
            
            
            
        
                                    
    
                                    
  
                                    
  
  
                                    
  
                                    

                                    


  
                                    
		
                                    
		  
                                    Lower Costs & Higher Quality
                                    
          
                                    We perform most secondary operations at our facility in Mountainside, New Jersey, resulting in higher quality and lower costs.
                                    
          
                                      
            
                                    • Deep draw, hydroforming, dip brazing & metal fabrication
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                                    • CNC Machining, piercing, blanking, forming, heat treating, spot welding, Heliarc® welding, dip brazing, assembly, painting, anodizing & iriditing & others
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                                    • Aluminum, stainless steel, nickel, brass, copper, titanium, Hastelloy®, Inconel®, mu-metal, Monel®, steel & exotic alloys
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                                    100 Years of Quality & Innovation
                                    
            
                                    Amalco employs the latest technologies in its QC inspection processes, and maintains its own QC Manual focused on a goal of "Zero Defects on All Products Produced."
                                    
              
                                    
            
                                    
            Conforms to MIL-I-45208, Registered ITAR M20157
        
                                    

        
                                    
                
                                    Local Offices & Worldwide Delivery
                                    
               
                                    
		






                                            

                                                      

                                                        

                                                                  

                                                                      


                                                                      

                                                                      

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                                                                      Hydroforming and metal fabrication sales offices in 

                                                                      
           
                                                                       Arizona & New Mexico
                                                                      

		    
			
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